Zahir Clothings Ltd management strictly follows the Broken Needle policy. Our factory management is able to identity the problems in production due to needle with following the broken needle record.
Policy for Broken Needle:
Each Operator should only be in the possession of the number of the needles required
to operate his/her machine.
there is a designated person in sewing floor to collect and distribute needles Whenever
a replacement is required , the operator approaches the designated person with all
parts of the used or broken needle.
- In the event if some parts of a broken needle has gone missing, the correct action plan
is to check all the ready garments /parts surrounding that particular machine to ensure
that the broken bits of needle has not fallen into the garments/parts or sewn into
seams. The next step is to check the area surrounding that particular sewing machine.
- If the broken needle parts are not found, with big magnet or using Metal Detector it
should be confirmed. Then the garments/part should through in to disposal box to
dispose if broken parts not found.
- Designated person only reissues sewers with new needle after the above steps have
been satisfactorily carried out.
- All parts of the broken or used needle are taped in to the broken needle record form
immediately after the exchange has taken place.